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Air Cooled Air Compressors
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What is an Air Compressor ?

Air Compressors is a vital and POWERFUL SOURCE OF ENERGY for very fast and accurate manufacturing operations widely used in all most all industries, commercial & automotive applications.

Air Compressor
Technical Features of 'A-1' Air Compressors

  • Multistage Design : Single, Two, Three stage Design to offer wide pressure range.
  • Valve & Spring : From the finest grade of imported steel hence lesser carbonization
  • Deep finned removable cylinders : Dissipates heat faster, Easy for maintenance.
  • Finned copper Intercooler :Cools down air temperature effectively.
  • Splash Lubrication :Effective Lubrication to moving parts.
  • Connecting Rod :High grade material ensures less wear and tear.
  • Crankshaft : Precision-balanced with special bearings to run smoothly & quietly.

What do you get in “A-1” Air Compressor?
Fullest Satisfaction and years of service life backed by reliable spares & service support.

Standard Scope of Supply
( For Tank mounted Air compressors ready to start Unit.)

  • Compressor with flywheel
  • Air suction filter
  • Inter stage safety valve
  • Electric Motor with Starter, Slide rails & Motor pulley
  • V- Belts & Belt Guard
  • ASSC or CSC control regulation
  • Air receiver with Safety, Service & Drain valves
  • Pressure gauge, Auto on-off Pressure Switch.

Do one have Options while ordering A-1 Air Compressors?
YES. Vast choice ( Please refer below table )

Options While ordering Compressed air system

Equipment

Options

Advantage

Types of Air Compressors we offer

What is Air Cooled Reciprocating Air Compressors?

A compressor block, which has the movement of Piston and cylinders forward & backward using link of connecting rods in reciprocating motion and have force cooling using air from the fly wheel.

Single Stage Air Compressors

Single-stage air compressors have one or more cylinders of same size that pumps more volume of air at low pressure (3 to 8 bar).

Single Stage Air Compressors

Technical Data
MODEL HP KW No. of CYL. RPM Pressure (Bar) PISTON DISPL. CFM Tank (LTRS.)
SA:1 1.0 0.75 1 600 8.78 4.00 70
SA:2 2.0 1.5 2 460 5.62 10.35 150
SA:3 3.0 2.2 2 675 5.62 15.18 150
SA:5 5.0 3.8 2 660 5.62 26.50 225
SA:7.5 7.5 5.6 2 505 5.62 40.00 250
SA:10 10.0 7.5 2 750 4.21 68.10 250
SA:12-5 12.5 9.4 2 800 2.81 88.00 300
SA:15 15 11.3 3 700 4.21 95.40 500
SA:20 20 15 3 850 2.81 140.15 500

Application of Single Stage Air Compressors
Single Stage Air Compressors are mainly used in air jet cleaning, dairy, spray painting, air lift pump, potteries, food, oil extraction, chemical etc.


Screw compressors

Rotary screw compressor is the right choice, when air application is advance and noise is of concern. It gives constant high flow at medium pressure. Two unequal screws of special curved profiles rotate at very high speed in opposite to each others direction places in an oil sump. The oil air separator effectively allows only air to pass through and oil returns back to store. No direct metal contact is an added feature for very low noise level. These compressors are high tech product with electronics controls.


Range : 3 H.P to 3000 H.P
Pressure : 7 bar, 10 Bar, 13 bar

Type :
(1) Stand alone
(2) Receiver mounted screw compressor.
(3) Receiver mounted compressor with Ref. Air Dryer.


Two Stage Air Compressors

Two-stage air compressors have two or more cylinders of different sizes. Here, 1st cylinder passes low pressure air into another cylinder where air gets more pressurized and goes into storage tank at medium pressure (12.3 Kg/cm2)

Two stage Air Compressors are meant for pressure requirement upto 17.5 bar.

Two Stage Air Compressors

Model HP HP No. of CYL. RPM Pressure (Bar) Piston Displ. (CFM) Tank (LTRS.)
TA : 2 2.0 1.5 2 675 12.3 7.59 150
TA : 3 3.0 2.2 2 960 12.3 10.80 150
TAH : 3 3.0 2.2 2 1000 12.3 11.25 150
TA : 5 5.0 3.8 2 865 12.3 17.32 225
TA : 7.5 5.0 3.8 2 660 12.3 26.23 250
TA : 7.5 7.5 5.6 2 660 12.3 26.23 250
TAH : 7.5 7.5 5.6 2 750 12.3 29.81 250
TA : 10 10.0 7.5 2 950 12.3 37.80 250
TAH : 10 10.0 7.5 2 725 12.3 40.00 300
TA : 12.5 12.5 9.4 2 900 17.5 49.50 300
TAH :12.5 12.5 9.4 2 800 12.3 44.00 300
TA : 15 15.0 11.3 2 1000 12.3 55.00 300
TAH : 15 15.0 11.3 3 700 12.3 63.50 500
TA : 20 20.0 15.0 3 900 12.3 81.80 500
TA : 25 25.0 18.8 3 800 17.5 87.94 500
TAH : 25 25.0 18.8 3 900 12.3 99.00 500
TA : 30 30.0 22.5 3 1000 12.3 110.00 500

Application
Generally Pneumatic Press / Air Tools, Automobiles, Textiles, Pharma, Rubber, Iron Ore, Plasma Cutting, Plastic Blow Moulding etc.


High Pressure Air Compressors

When you have a heavy-duty job or Pet Blow Moulding application, you need a machine that can stand up to the above and deliver the power you need. A high pressure air compressor has two or more cylinders.

Air gets pressurized & depressurized in every stage to achieve higher pressure (17 to 70 Kg/cm2)

High Pressure Air Compressors

  • Details of Multi Stage Air Compressor
Model HP HP No. of CYL. RPM Pressure (Bar) Piston Displ. (CFM) Tank (LTRS.)
HP 3 3.0 2.2 2 675 35 7.60 150 / 300
HP 7.5 7.5 5.6 2 530 35 24.00 300 / 500
HP 10 10.0 7.5 2 710 35 32.25 300 / 500
HP 12.5 12.5 9.4 2 800 35 36.36 300 / 500
HP 15 15.0 11.3 3 760 35 41.80 300 / 500
HP 15 15.0 11.3 3 650 70 35.75 500 / 1000
HP 20 20.0 15.0 3 900 35 49.50 500 /1000
HA X 20 20.0 15.0 3 875 70 48.00 500 /1000
H 20 20.0 15.0 3 900 35 49.51 500 /1000
HP 20 20.0 15.0 3 900 70 49.51 500 /1000
HV 20 D 40.0 30.0 3 + 3 900 35 99.10 750 / 1500

Application
High pressure air compressors are used in pet bottle plant, military equipments, engine starting, pneumatic testing, pharma, gas transmission, oil exploration, air blast circuit breakers etc.

Options
  • Receiver : Vertical / Horizontal
  • Filters : Oil removal / Fine Dust removal
  • After-Cooler : Air cooled / Water - cooled
  • Drain : Manual / Auto drain
  • Dryers : Desiccant / Refrigerated
  • Moisture Separator : Centrifugal / Demister pad

We provide best quality complete industrial air compressor system as listed below.

Multi Stage Air Compressor


Water Cooled Air Compressors:

Water Cooled Air Compressor (High Volume Lube / Oil Free Compressors)

Water Cooled Compressors
Water Cooled air Compressor are vertical, double acting Single Cylinder requires less space minimum wear tear..

Features
Valve Parts
Imported Heat Treated stainless steel with reversible seat plate avoid rematching of the valve seat.

Crank Shaft
Well Balanced, Made from ductile, iron shock proof construction to resist uneven load.

Connecting Rod
Light Weight I Section ductile iron, Split construction for easy assembly and disassembly.

Cross Head Assembly
Aluminium alloy, full floating pin type design with special Aluminium alloy bush bearing.

Packing Case Assembly
Fitted with full floating, self adjusting packing rings & springs for minimum wear.

Cooling
Water jacketing ensures uniform cooling.

Water Cooled Air Compressors

Model HP KW No. of CYL. RPM Pressure (Bar) Piston Displ. (CFM) Tank (LTRS.)
WA 75L 25.0 18.8 1 600 8.78 131.0 150
WA 75NL 25.0 18.8 1 600 8.78 131.0 300
WA 75L 30.0 22.5 1 725 8.78 160.0 300
WA 75NL 30.0 22.5 1 725 8.78 160.0 300
WA 85L 40.0 30 1 750 7.03 215.0 500
WA 85NL 40.0 30 1 750 7.03 215.0 500
WA 87L 50.0 37.5 1 650 9.50 260.0 500
WA 87NL 50.0 37.5 1 650 9.50 260.0 150
WA 955L 40.0 30 1 675 4.22 275.0 300
WA 955NL 40.0 30 1 675 4.22 275.0 300
WA 97L 60.0 45 1 650 7.70 330.0 300
WA 97NL 60.0 45 1 650 7.70 330.0 500
WA 957L 60.0 45 1 650 4.57 368.0 500
WA 957NL 60.0 45 3 650 4.57 368.0 500

Applications
Textiles, Fertilizer, Pharma, Cement, Refinery, Foundries, Press, Iron & Steel, Sugar, Rubber etc.

Twin Lobe Rotary Air Compressors

Twin Lobe Rotary Air Compressors are very popular when there is constant oil free high volume air demand at very low pressure (0.1 to 1 bar)

Applications : Effluent water treatment plant, sugarplant, cement plant, fertilizer, chemical, glass, electro plating, pneumatic conveyer, filter bed, ice plant, iron and steel plant, mines & smelters, etc.

Twin Lobe Rotary Air Compressors

Oil Less Mini Air Compressors

When application are very sensitive and more pure and dry air is required, oil less compressors are the best option. Here, pistons rings and cylinder sleeves are made up special teflon, silicon base material. It is very precisely manufactured with close tolerance.

Range : 1/8 HP to 2 HP in mini range @ max 1 to 7 bar
2 HP to 10 HP in medium range @ max 3 to 7 bar
15 HP to 100 HP in large range @ max 5 to 7 bar

Applications : Food and beverages, Dental chair, Pharma lab, Artist air brush, Medical instrumentation, Electro plating & chemical plant, Spectro photo meter, Flame photo meter, Breathing apparatus nebuliser and Air line respirators, Diamond cutting laser machine, Ozone generator, Nitrozen, Oxyzen generating sat, Die polisher, Atomic absorption, Defence equipment testing etc.

Oil Less Mini Air Compressors

Dry Vacuum Pump

We have wide collection of dry vacuum pumps and oil free vacuum pumps, which do not need oil for lubrication. For manufacturing these oil free vacuum pumps, we have used best technology which is easy to maintain, our dry vacuum pumps are sure to serve the users for long period of time without any hassle.

Dry Vacuum Pump

Single & Two Stage Dry Vacuum Pumps
Model H. P KW SPEED RPM P. D CFM L mm W mm H mm WT. kg..
VA 2 2.0 1.5 960 84 740 406 432 21.6
VA 3 2.0 1.5 866 145 1042 512 512 34.6
VA 4 2.0 1.5 866 145 1042 512 512 17.3
VA 5 5.0 3.8 750 194 1067 585 585 59.6
VA 7.5 7.5 5.6 1000 300 1347 559 740 110
AV 10 10 7.5 900 398 1372 813 839 148

Applications
Agriculture, as air lift pump, Hospital, Dental clinic, Automobile, foundries, Iron & Steel Mills Forging shop, Chemical, Fertilizer ,Gas transmission & Distribution, Glass, , Packing, Paper Printing, Vacuum Impregnation, Mining, Oil Exploration, Ore processing, Pet Bottling, Food, Pharma, Process Ind., Dairy, Plastic, Sugar, Pneumatic tools Quarries, Refineries, Rubber Ind, Service station, Shipyard, Sewage disposal, Textile etc.